熱解氣發(fā)電 “功率密碼”:精準計算的科學法則
在熱解氣發(fā)電領域,發(fā)電機功率就像一把 “度量尺”,量得準才能讓能源高效轉化,量不準則可能導致資源浪費或供電不足。那么,如何精準計算熱解氣發(fā)電機組所需的功率大小?這背后藏著一套基于能源轉化與實際需求的科學計算法則。
In the field of pyrolysis gas power generation, the power of the generator is like a "measuring scale". Accurate measurement is necessary for efficient energy conversion, while inaccurate measurement may lead to resource waste or insufficient power supply. So, how to accurately calculate the power required for a pyrolysis gas generator set? Behind this lies a set of scientific calculation rules based on energy conversion and actual demand.
首先要深入了解熱解氣的能量特性。熱解氣的成分復雜,包含氫氣、一氧化碳、甲烷等可燃氣體,不同成分的熱值差異明顯,像氫氣熱值高,甲烷也具有可觀的燃燒能量 ,而這些成分的占比決定了熱解氣的整體熱值。需要通過專業(yè)的氣體成分分析設備,檢測熱解氣中各組分的含量,結合每種氣體的標準熱值數(shù)據(jù),加權計算出熱解氣的綜合熱值。例如,若熱解氣中氫氣占比 30%、甲烷占比 40%,其他氣體占 30%,通過對應熱值計算得出綜合熱值,這個數(shù)值是后續(xù)計算的能量基礎,只有準確掌握熱解氣熱值,才能為功率計算提供可靠依據(jù)。
Firstly, it is necessary to have a deep understanding of the energy characteristics of pyrolysis gas. The composition of pyrolysis gas is complex, including combustible gases such as hydrogen, carbon monoxide, and methane. The calorific value of different components varies significantly, with hydrogen having a higher calorific value and methane having considerable combustion energy. The proportion of these components determines the overall calorific value of pyrolysis gas. It is necessary to use professional gas composition analysis equipment to detect the content of each component in the pyrolysis gas, and combine the standard calorific value data of each gas to weight and calculate the comprehensive calorific value of the pyrolysis gas. For example, if hydrogen accounts for 30%, methane accounts for 40%, and other gases account for 30% in the pyrolysis gas, the comprehensive calorific value can be calculated based on the corresponding calorific value. This value is the energy basis for subsequent calculations. Only by accurately grasping the calorific value of the pyrolysis gas can reliable basis be provided for power calculation.
確定熱解氣的產量也是關鍵步驟。熱解氣的產量受原料種類、熱解工藝條件等因素影響。不同的原材料,如生物質、固廢等,在熱解過程中產生的氣體量不同;熱解溫度、停留時間等工藝參數(shù)的變化,也會使熱解氣產量出現(xiàn)波動。通過長期監(jiān)測和數(shù)據(jù)積累,結合實際生產中的熱解設備運行參數(shù),建立熱解氣產量的計算模型。比如,在某套熱解設備中,通過實驗得知,當熱解溫度穩(wěn)定在 800℃,處理 1 噸特定原料可產生熱解氣 500 立方米,以此為基礎,根據(jù)實際原料處理量就能估算出熱解氣產量,明確單位時間內可供發(fā)電的氣體總量。
Determining the production of pyrolysis gas is also a critical step. The production of pyrolysis gas is influenced by factors such as the type of raw materials and pyrolysis process conditions. Different raw materials, such as biomass and solid waste, produce varying amounts of gas during the pyrolysis process; Changes in process parameters such as pyrolysis temperature and residence time can also cause fluctuations in the production of pyrolysis gas. By long-term monitoring and data accumulation, combined with the operating parameters of pyrolysis equipment in actual production, a calculation model for pyrolysis gas production is established. For example, in a certain pyrolysis equipment, it was found through experiments that when the pyrolysis temperature is stable at 800 ℃, processing 1 ton of specific raw materials can produce 500 cubic meters of pyrolysis gas. Based on this, the production of pyrolysis gas can be estimated according to the actual amount of raw material processed, and the total amount of gas available for power generation per unit time can be determined.
有了熱解氣的熱值和產量數(shù)據(jù),就能計算出熱解氣的總能量。將熱解氣的綜合熱值乘以單位時間內的產量,得到熱解氣在單位時間釋放的能量。但熱解氣從燃燒到轉化為電能,存在能量轉化效率的問題。發(fā)電機組的類型、技術水平等因素決定了轉化效率的高低。一般來說,不同類型的熱解氣發(fā)電機組,能量轉化效率在 25% - 45% 不等。需要參考發(fā)電機組的技術參數(shù),確定其實際的能量轉化效率。用熱解氣總能量乘以轉化效率,得到最終的發(fā)電功率理論值。
With the calorific value and production data of pyrolysis gas, the total energy of pyrolysis gas can be calculated. Multiply the comprehensive calorific value of pyrolysis gas by the production per unit time to obtain the energy released by pyrolysis gas per unit time. However, there is an issue of energy conversion efficiency when pyrolysis gas is converted from combustion to electrical energy. The type and technological level of the generator set determine the level of conversion efficiency. Generally speaking, the energy conversion efficiency of different types of pyrolysis gas generators ranges from 25% to 45%. It is necessary to refer to the technical parameters of the generator set to determine its actual energy conversion efficiency. Multiply the total energy of pyrolysis gas by the conversion efficiency to obtain the theoretical value of the final power generation.
除了基于熱解氣能源的計算,還需考慮實際用電需求。要統(tǒng)計接入熱解氣發(fā)電機組供電網(wǎng)絡的所有設備功率總和,并分析這些設備的用電特性。有些設備啟動時會產生較大的瞬間電流,功率需求遠超正常運行時,像大型電機啟動時的功率可能是正常運行的 3 - 5 倍。因此,在計算發(fā)電機功率時,不僅要滿足設備正常運行的功率需求,還要預留足夠的余量,以應對設備啟動、用電高峰等特殊情況。將基于熱解氣能源計算出的功率理論值與實際用電需求綜合對比,對發(fā)電機功率進行調整,最終確定合適的發(fā)電機功率大小。
In addition to calculations based on pyrolysis gas energy, actual electricity demand also needs to be considered. To calculate the total power of all devices connected to the power supply network of the pyrolysis gas generator set, and analyze the electrical characteristics of these devices. Some devices generate large instantaneous currents during startup, with power requirements far exceeding normal operation. For example, the power required for starting a large motor may be 3-5 times that of normal operation. Therefore, when calculating the power of the generator, it is not only necessary to meet the power requirements for normal operation of the equipment, but also to reserve sufficient margin to cope with special situations such as equipment start-up and peak electricity consumption. Compare the theoretical power value calculated based on pyrolysis gas energy with the actual electricity demand, adjust the generator power, and ultimately determine the appropriate generator power size.
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